Basic summary of aluminum buckle plate

Metal ceiling panels from Europe and other parts of the world were once considered premium products a decade ago, often seen as luxury items that not many households could afford. Domestic usage was minimal at the time. However, thanks to advancements in manufacturing techniques and a focus on cost optimization, these aluminum ceiling panels have become more accessible and affordable for everyday consumers. Today, metal ceilings are widely utilized in various settings such as airports, train stations, office complexes, shopping malls, subway stations, and residential buildings. In homes, they are particularly popular in kitchens and bathrooms due to their water-resistant properties.

[Material Selection]

It's important to dispel a common misconception about aluminum ceiling panels: thicker isn't necessarily better. Unlike flooring, ceilings don’t bear weight, so a balance between strength and aesthetics is crucial. The key lies in choosing the right material. While some might think a thicker panel is stronger, this isn't always true. On the current market, domestically available aluminum panels are typically made from either reclaimed aluminum or aluminum sourced from the Southwest Aluminum Group. Reclaimed aluminum needs no further explanation; its name speaks for itself. Southwest Aluminum, however, doesn't refer to aluminum produced in southwestern China but rather to the Southwest Aluminum Group based in Chongqing. As China’s largest aluminum processor, the company boasts state-of-the-art technology, extensive production capabilities, and a comprehensive range of products. Industries like aviation and aerospace rely on their products, and major domestic brands also prefer Southwest Aluminum for their aluminum ceiling panels. The primary distinction between recycled aluminum and Southwest Aluminum lies in their toughness and structural integrity. High-quality aluminum panels retain their flatness even after being bent severely, while lower-grade alternatives may show noticeable deformation.

[Surface Treatments]

The surface treatments for aluminum ceiling panels primarily include spraying, roller coating, and lamination. With technological progress, innovative surface treatment methods continue to emerge.

Spraying: After applying colored paint to the aluminum panel surface, it undergoes drying to ensure the paint adheres firmly. A well-sprayed panel exhibits an even color distribution, whereas inferior ones might reveal uneven coloring when viewed from the side. Matte finishes are common, and right-angle or oblique-angle folding can be applied. Painted aluminum ceilings maintain consistent coloration on both sides, ensuring a uniform appearance.

Roller Coating: Following degreasing and chemical treatments, the aluminum panel is coated with high-quality materials via roller application, then dried and cured. Roller-coated surfaces offer superior flatness compared to spray-coated ones. These panels often come in pearlescent or matte finishes, with the latter being more prevalent in the market.

Lamination: This process uses a color-coated aluminum base material and applies a high-gloss or magical-color film using professional adhesives. Laminated panels feature a glossy surface and allow for a variety of color options. They are waterproof, fireproof, durable (in terms of weather resistance, corrosion resistance, and chemical stability), and resistant to pollution, offering excellent UV protection. Among high-quality aluminum panels, those made with Korean LG films are highly sought after. The ideal thickness for aluminum panels should be around 0.6mm.

Drawing: This recently introduced surface treatment technique starts with an aluminum base layer and applies an imported diamond cloth wheel pattern through pressure and chemical processes. The result is a shiny, uniform surface with a modern aesthetic, creating a striking visual effect.

[Shapes and Specifications]

Common household aluminum panels come in strip and square shapes, while grille and shaped ceilings are typically found in public spaces. Strips usually measure 10cm or 15cm wide, and squares are commonly 30x30cm.

When purchasing aluminum panels, they are priced per ruler length and rarely incur losses. For instance, if you're buying 10cm-wide strips for a room measuring 3.08m long and 2.45m wide, with the longer side as the laying direction, you would divide 2.45m by 0.1m, resulting in 24.5. You'd need to round up to 25 panels, each 3.08m long. The total cost would be calculated as 25 x 0.1 x 3.08 x unit price.

[Accessories]

Proper installation requires lightweight steel keels, to which the aluminum panels can be easily attached. There are two main installation methods: the first involves fixing wooden keels first, followed by installing lightweight steel keels, and finally attaching the panels; the second method involves directly screwing the steel keels onto the ceiling. Over time, wooden keels can warp due to moisture, causing deformations in the panels. High-quality aluminum panels are best installed using a hanger method.

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