What should be paid attention to when using pressure sensor

Proper installation and operation of a pressure sensor are essential to ensure accurate and reliable measurements. The correct placement of the transmitter on the process pipeline depends on the type of medium being measured. To achieve optimal results, consider the following guidelines:

1. Avoid exposing the transmitter to corrosive or excessively hot media, as this can damage the internal components and affect performance.

2. Prevent debris or sludge from accumulating in the piping, as it can block the pressure ports and lead to inaccurate readings.

3. When measuring liquid pressure, install the pressure tap on the side of the pipe to prevent sedimentation and ensure consistent flow around the sensor.

4. For gas pressure measurement, the pressure port should be placed at the top of the pipe, with the transmitter also installed above the pipe to allow any condensation to drain back into the system easily.

5. Install the pressure guide tube in an area where temperature fluctuations are minimal to avoid thermal expansion or contraction that could distort readings.

6. When measuring steam or other high-temperature media, use a condenser such as a buffer tube or coil to protect the transmitter, and ensure its operating temperature stays within safe limits.

7. In cold environments, transmitters installed outdoors must have anti-freezing measures in place to prevent ice expansion from damaging the sensor.

8. When measuring liquid pressure, avoid installing the transmitter in areas where water hammer (pressure surges) may occur, as this can cause overpressure and damage the sensor.

9. When wiring, pass the cables through a waterproof connector or gland and secure the seal to prevent moisture from entering the transmitter housing and causing electrical issues.

The primary function of a pressure transmitter is to convert the physical pressure measured by the sensing element into an electrical signal that can be used by a control system.

Pressure transmitters and differential pressure transmitters differ in their applications. A differential pressure transmitter measures the difference between two pressures, typically in gases or liquids, and is often expressed in units like pascals or bars. On the other hand, a standard pressure transmitter measures the absolute pressure of a single fluid (gas or liquid), usually in newtons, kilograms-force, or tons. In practical use, a differential pressure transmitter has two input ports to measure two different pressures, while a regular pressure transmitter only has one port.

Maintenance of a pressure transmitter is crucial for long-term reliability. It is recommended to inspect the device monthly and check for dust accumulation, electrical connections, and output current values weekly. Since the internal components are delicate, it is important to isolate the transmitter from strong electrical interference.

Regarding the lifespan of pressure transmitters, some manufacturers offer lifetime warranties for high-end models. However, these guarantees often apply only temporarily, and as technology advances, similar features will likely become standard in lower-cost models in the future. This means that lifetime warranties may soon be more common across all product lines.

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