Panel furniture production process

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Panel furniture has become one of the most popular choices in modern home décor. Its sleek design, versatility, and ease of assembly make it a favorite among consumers. But have you ever wondered how exactly panel furniture is made? In this article, we’ll walk you through the entire production process of panel furniture, from raw materials to the final product.

The manufacturing process is typically divided into two main lines: Line A and Line B. Line A focuses on MDF (Medium Density Fiberboard) or white oil coating, while Line B handles decorative panels. This division helps streamline the workflow and ensures efficiency in production.

Line A Process: Cutting material → Pressing plate (nailing) → Edge trimming (grooving) → Rolling machine → Batch gray → Sticker application → Primer → Dry sanding → Topcoat → Installation

Line B Process: Cutting material → Pressing plate → Edge trimming (cutting and drilling) → Edge sealing → Trimming → Installation. Since Line B usually starts later than Line A, it allows both lines to finish at similar times, making packaging more efficient.

To achieve high-quality panel furniture, specific tools are used throughout the process. These include paper machines, electronic saws, gang saws, nail frames, cold presses, double-head saws, and edge banding machines, among others.

The quality control standards are strict at every stage. For example, during the pressing phase, the paper must be smooth, firm, and free from bubbles, wrinkles, or any defects. Similarly, the surface after pressing should be clean, flat, and free from glue marks or deformation.

When it comes to milling, precision is key. The mold must be accurate, and the processed parts must match the design specifications. Surfaces should be smooth, with no cracks, scratches, or wood chips left behind.

Painting and finishing also require attention to detail. The primer must be applied evenly, without pinholes, uneven spraying, or bubbling. After sanding, the surface should be smooth and free from imperfections, and the final topcoat needs to be glossy, even, and free from sagging or wrinkling.

Finally, the packaging stage ensures that the finished product is protected and ready for delivery. Manual trimming, color matching, and installation must be done carefully to avoid damage. Packaging must be secure, with proper sealing and stacking as per the instructions.

In conclusion, the production of panel furniture involves multiple steps, each requiring precision, skill, and attention to detail. Whether you're a DIY enthusiast or a manufacturer, understanding the process can help you appreciate the craftsmanship behind your furniture. If you're planning to build your own panel furniture, this guide provides a solid foundation to start with. Hope you found this informative!

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