System Overview
The small automatic batch weighing system is a high-tech solution developed in collaboration with Shandong University of Science and Technology. It is designed for precise and efficient batching of small materials in industries such as rubber, plastics, friction materials, and powder metallurgy. The system utilizes high-precision spiral feeding combined with intelligent variable frequency speed control to ensure seamless integration of the batching process. This ensures stability, accuracy, and efficiency in material handling.
The system comprises a fully steel structure frame, a storage silo, a broken arch device, a screw feeder, an automatic metering trolley, a control cabinet, and an industrial computer. It is ideal for weighing powders, granules, and flakes. Key features include high precision, a compact design, reliable performance, and user-friendly operation.
System Features
1. The system automates the batching process, reducing workers’ exposure to hazardous chemicals and enhancing workplace safety.
2. By minimizing human intervention, it ensures consistent product quality and improves factory efficiency.
3. High-precision feeders and frequency conversion technology allow for accurate dosing as low as 35 grams.
4. Customized feeding mechanisms and control algorithms are used based on material properties to maximize production capacity.
5. Reliable control devices and precise manufacturing ensure system stability, while an alarm function enhances ingredient reliability.
6. An industrial computer manages operations, automatically recording each batch’s data for full traceability.
7. The system is easy to operate, allowing users to complete a batch with a single button press.
System Composition
1. **Mechanical Unit**: Includes a work platform, storage tank, feeder, broken arch device, gas control valve, and automatic metering device. The system can be configured with 8, 12, or 16 stations, and can be customized according to customer needs.
2. **Control System**: Comprised of a control cabinet, PLC, and inverter for smooth and accurate operation.
3. **Host Computer System**: Includes a console, industrial computer, software, and communication modules for comprehensive management.
Function Description
1. The system allows users to set daily production tasks and automatically controls the batching process based on pre-defined recipes.
2. Multiple recipes can be stored and modified by operators for flexible use.
3. Each batch’s real-time weighing data, along with operator and time information, is automatically saved for quality traceability.
4. An alarm system ensures accurate and reliable weighing.
5. The system includes role-based access control to protect data integrity.
6. Daily reports can be generated and managed efficiently.
Equipment Parameters
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Direct Benefits
- Reduces labor costs by eliminating the need for manual operation and verification.
- Minimizes defective products and rework, boosting overall production efficiency.
- Enhances raw material utilization and reduces waste through controlled processes.
Environmental Improvement
- Fully automated batching reduces dust emissions, improving the working environment for employees.
Indirect Benefits
- A controllable and traceable production process builds customer trust, increases product value, and strengthens market positioning.
- Precise control and efficient data management support lean production strategies, contributing to long-term business growth and operational excellence.
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