System Overview
The small automatic batch weighing system is a high-tech solution developed in collaboration with Shandong University of Science and Technology. It is specifically designed for the precise and efficient batching of small materials in industries such as rubber, plastics, friction materials, and powder metallurgy. The system utilizes high-precision spiral feeding technology combined with intelligent variable frequency speed control to ensure seamless integration of the batching process, enhancing both stability and operational efficiency.
This advanced system consists of an all-steel structure frame, a storage silo, a broken arch device, a screw feeder, an automatic metering trolley, a control cabinet, and an industrial computer. It is ideal for handling powders, granules, and flakes, offering high accuracy, a compact design, reliable performance, and user-friendly operation.
Key System Features
1. **Automated Batching Process**: Reduces direct worker exposure to chemical raw materials, minimizes physical labor, and enhances workplace safety.
2. **Elimination of Human Error**: Ensures consistent product quality and boosts factory productivity by minimizing human influence on the process.
3. **Precision Feeding and Speed Control**: Capable of accurately measuring even the smallest dosages (as low as 35g), meeting strict material requirements.
4. **Customized Feeding Solutions**: Adaptable feeding mechanisms and control algorithms are used based on material properties to maximize efficiency and production capacity.
5. **Reliable Control and Safety**: Equipped with robust control systems and precise machining, along with alarm functions to detect and address anomalies quickly.
6. **Data Traceability**: Utilizes an industrial computer to store and manage weighing records, including batch numbers and operator details, ensuring full traceability for quality assurance.
7. **User-Friendly Interface**: Allows operators to complete a full batch with just a single button press, streamlining the workflow.
System Components
1. **Mechanical Structure**: Includes a work platform, storage tank, feeder, broken arch device, gas control valve, and automatic metering unit. The system is available in 8, 12, or 16 stations and can be customized according to specific needs.
2. **Control System**: Comprised of a control cabinet, PLC, and inverter, ensuring precise and reliable operation.
3. **Host Computer System**: Features a console, industrial computer, software, and communication modules for comprehensive system management.
Functional Description
1. **Automatic Batching**: Based on daily production tasks and pre-set recipes, the system manages the entire batching process and records each step.
2. **Recipe Management**: Supports multiple recipes that can be stored, accessed, and modified by operators for flexibility.
3. **Data Tracking**: Automatically saves real-time weighing data, including operator information and timestamps, for quality traceability.
4. **Alarm System**: Provides alerts for any abnormalities during the weighing process, ensuring accuracy and reliability.
5. **User Access Control**: Implements role-based access to system management, recipe maintenance, and weighing operations to protect sensitive data.
6. **Reporting**: Offers daily report generation for better production oversight and decision-making.
Equipment Specifications
[Image placeholder: Feed processing technology, feed technology, feed processing]
[Image placeholder: Feed technology, feed processing technology]
Direct Benefits
- Eliminates the need for manual operation, reducing labor costs.
- Lowers defect rates and rework, improving overall production efficiency.
- Enhances raw material utilization and reduces waste through precise process control.
Environmental Advantages
- Fully automated batching significantly reduces dust emissions, creating a cleaner and healthier working environment.
Indirect Benefits
- Increases customer confidence through traceable and controllable production processes.
- Boosts product value and strengthens market positioning.
- Enables efficient data management, optimized human-machine interaction, and supports lean production strategies, contributing to long-term enterprise growth.
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