Brief analysis of the seven major manifestations of mold processing equipment to improve processing performance

With the continuous development of CMM, scanner and laser tracker technology, “online measurement” makes the measuring machine “tooling”, which requires more adaptability, and the detection technology is high speed, high precision and high. Adaptability. The main function of the CMM mainframe is to collect coordinate data through contactless or laser scanning and other non-contact methods. After data processing, the reconstructed workpiece is completed. Modern measurement technology is continuously integrated into product research and development. Under the system of reverse engineering design and manufacturing, the inseparable relationship between mold and mold parts design and manufacture is more obvious. Luo Baihui, head of the International Association of Mold and Plastic Hardware Industry Suppliers, said that today's mold companies use molds as carriers to actively explore the production of mold parts. This is an important production method, and the demand for mold parts and equipment is strong. In 2007, China produced 173,000 molding equipment, including 3000 CNC molding equipment; 3,844 imported forging stamping equipment and 4,671 other molding equipment.

It is understood that the current world sales of cutting tools exceeds 10 billion US dollars, and the three developed markets of Europe, North America, Japan and Australia account for 75%-80%. In Asia, China is also an important market. In the current manufacturing industry in developed countries, cemented carbide tools have accounted for more than 70%, and the share of traditional high-speed steel tools has fallen below 30%. In China's machinery manufacturing industry, which is engaged in global competition, the pursuit of efficiency is also increasing. The demand for high-efficiency, high-efficiency, high-reliability, and special-purpose modern high-efficiency tools is becoming more and more urgent. Carbide tools and ceramic tools are widely used in mold companies.

According to Luo Baihui, China's tool demand is roughly 8 billion yuan. Among them, high-precision, high-efficiency and high-reliability modern tools, such as hard alloys and ceramics, can be used for indexing tools of over 1.5 billion yuan. In the renminbi, 80%-85% of them rely on imports, and tool imports used in mold making account for more than 90%. The complexity and precision of the mold require the quality of the cutting tools required. Many well-known foreign tool manufacturers, such as Sweden's SANDVIK, Seco Tools SECO, Lanzhi, SPINNER, NIKKEN, etc., Japan's DIJET, BIG, OSG, Sumitomo Electric.

Luo Baihui, head of the International Association of Mold and Plastic Hardware Industry Suppliers, said that mold processing equipment needs to improve processing performance, mainly reflected in:

1. The increasing size of mold-forming parts and the high productivity of parts require multiple cavities, resulting in larger and larger molds. Large-scale molds with large tonnage can reach 100 tons, and a few hundred cavities and thousands of cavities require mold processing equipment. Large workbench, increase Y-axis Z-axis travel, large load-bearing, high rigidity, high consistency.

2. The mold steel material processed by the mold has high hardness, and the mold processing equipment is required to have thermal stability and high reliability.

3. For complex cavity and multi-functional composite molds, with the complexity of the shape of the workpiece, it is necessary to improve the design and manufacture level of the mold. A variety of grooves and materials are formed or assembled into a set of molds. Functional composite molds require a large amount of machining programming procedures, high cutting depth and high stability, and high processing difficulty.

4. The refinement of mold processing makes the compounding and high efficiency of processing equipment more attractive. High-speed milling has many advantages such as high-hardness steel that can be processed, smooth machining, small cutting force, and small temperature rise and deformation of the workpiece, which makes mold companies pay more and more attention to high-speed machining.

5. High dynamic accuracy. The static performance introduced by the machine tool manufacturer (such as repeat positioning accuracy and linear feed rate) does not reflect the actual machining situation when the mold is three-dimensionally machined. The high-precision machining of the three-dimensional surface of the mold also requires high dynamic precision performance, and high-speed and high-precision can be realized only by matching the high rigidity, thermal stability, high reliability and high-quality control system of the machine tool.

6. The combination of processing technology and green product technology will be taken into consideration when purchasing equipment. The radiation and medium selection of electric processing machine tools will be the factors affecting safety and steel. The electric steel milling technology will be developed in the future mold processing field. .

7. The composite application of various measurement technologies, high-speed measurement and reverse engineering have become the development direction of promoting mold participation in product development and design technology.

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